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Fixing Compression for 100% Air Seal in Your Airsoft Gearbox

by JVAN PRECISION 06 Aug 2024
Fixing Compression for 100% Air Seal in Your Airsoft Gearbox

Ever wonder why your airsoft gun isn't performing like it used to? If your FPS has dropped, it's probably due to compression loss. No worries, though! We're going to tackle this issue head-on and get your airsoft rifle shooting like a dream again.

The Gun in Question

For this demo, we're working on a popular and easy-to-disassemble airsoft rifle. Initially, it was shooting around 330 FPS, which is lower than expected. Our mission: boost that number by fixing the compression issues.

Tools You'll Need

  • Synthetic grease or silicone oil
  • Paper towels
  • A new o-ring (we'll provide the specific size in the annotations)
  • A file or Dremel (optional)

Let's Get Started

  1. Disassemble the Gearbox: First, split the receiver to access the gearbox components.
  2. Clean the Components: Remove the o-ring and clean the cylinder, cylinder head, piston head, and other parts with a paper towel. For a thorough cleaning, use warm soapy water and dry the parts with a hairdryer.
  3. Replace the O-ring: Pop the new o-ring on the piston head. Make sure it fits properly without being too tight. If necessary, use a screwdriver to stretch the o-ring.
  4. Seal the Cylinder Head: If your cylinder head is loose, wrap Teflon tape around the o-rings to ensure a tight fit. Avoid excessive tape as it can create pressure points and weak spots in the gearbox.
  5. Lubricate the Cylinder: Apply silicone grease around the entrance of the cylinder and cycle the piston to distribute it evenly.
  6. Test Compression: With your finger over the port, pull the piston back to check for a vacuum. Then, push the piston forward to ensure there's resistance, indicating good compression.
  7. Check the Air Nozzle: Ensure the air nozzle and cylinder head have a perfect seal. Replace or modify the o-rings if necessary.

Pro Tips

  • Air Nozzles and Tappet Plates: Use the correct air nozzle for your specific rifle model to avoid feeding issues. Some air nozzles are shorter or longer depending on the model, so ensure you have the correct one.
  • Tappet Plate Modifications: If the tappet plate is too thick, file it down to improve air seal. For high-speed builds, you may need to shorten the tappet plate spring to ensure timely reset.

Wrapping It Up

With some basic maintenance and inexpensive parts, we managed to bump up the FPS of our airsoft rifle by about 50-60 FPS. Regular maintenance, like replacing worn o-rings and ensuring proper lubrication, can seriously boost your airsoft gun's performance. Remember, compression issues are usually due to regular wear and tear, so regular checks and maintenance are key.

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